Double Wall Corrugated | Heavy-Duty Two-Layer Protection
Extra strong corrugated for heavy items
Why Choose Double Wall Corrugated
About Double Wall Corrugated
Double wall corrugated combines two flute layers for maximum strength and protection, ideal for heavy or fragile products.
Doubled Protection Power
Double wall corrugated combines two fluted layers (typically BC or EB combinations) for dramatically increased strength and protection. This construction handles heavy products and demanding shipping conditions that single-wall cannot.
Heavy-Duty Applications
When products are heavy, fragile, or face rough handling, double wall delivers. Industrial equipment, appliances, furniture, and high-value items benefit from the superior protection of two corrugated layers.
Stacking and Compression Strength
Double wall dramatically increases box compression strength for tall pallet stacks. Where single-wall boxes might crush, double-wall maintains integrity under significant loads.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Eco-Friendly
- Options available
Thickness Options
Best For
Affordable sample kits available
Double Wall Corrugated is Best For
Available Box Styles
Double Wall Corrugated works great with these box styles.
Tuck End Boxes
Classic design with tuck-in closures on both ends
Magnetic Closure Boxes
Premium rigid boxes with magnetic snap closure
Sleeve Boxes
Two-piece boxes with a sliding sleeve
Pillow Boxes
Unique curved design perfect for small items
Gable Boxes
Handle-top boxes ideal for takeout and gifts
Two-Piece Boxes
Separate lid and base for easy access
Explore Other Materials
Browse our other packaging materials.
Available Finishes
Enhance your double wall corrugated packaging with premium finishes.
Double Wall Corrugated FAQs
What is double wall corrugated?
Double wall has two fluted layers between three liner boards, providing significantly more strength than single-wall construction.
What flute combinations are used in double wall?
Common combinations include BC (B and C flutes) and EB (E and B flutes), each offering different characteristics.
When should I use double wall?
Use double wall for heavy items (over 40 lbs), fragile products, tall stacking requirements, or rough shipping conditions.
Is double wall much more expensive?
Double wall costs more but provides necessary protection for appropriate applications. Damage costs often justify the investment.
Can double wall be printed?
Yes, though the thick profile shows more washboard effect. Litho-lamination achieves premium printing on double wall.
Ready to Order Double Wall Corrugated Packaging?
Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.