Die Cutting | Precision Custom Shape Cutting
Precision cutting for custom shapes
Key Benefits of Die Cutting
About Die Cutting
Die cutting uses custom steel dies to cut packaging into unique shapes, create windows, or add intricate design elements not possible with standard cutting.
Cut Without Limits
Die cutting uses custom steel cutting tools to cut paperboard into precise shapes beyond standard straight cuts. Windows, handles, decorative edges, interlocking tabs, and unique box shapes are all possible through die cutting technology.
Die Construction
Steel rule dies are custom-manufactured for each unique design. Sharp steel cutting rules are embedded in wood or acrylic bases, creating tools that precisely cut thousands of identical pieces.
Beyond Cutting
Die cutting operations include cutting, scoring (fold lines), perforating (tear lines), and creasing. A single die can incorporate all these operations for complete box blank production.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Printing
- CMYK / Pantone
- Type
- structural
Best For
Affordable sample kits available
Die Cutting is Best For
Works Great With
Die Cutting pairs beautifully with these box styles.
Tuck End Boxes
Classic design with tuck-in closures on both ends
Magnetic Closure Boxes
Premium rigid boxes with magnetic snap closure
Sleeve Boxes
Two-piece boxes with a sliding sleeve
Pillow Boxes
Unique curved design perfect for small items
Gable Boxes
Handle-top boxes ideal for takeout and gifts
Two-Piece Boxes
Separate lid and base for easy access
Explore Other Finishes
Browse our other premium finishing options.
Gloss Lamination
Shiny, reflective finish that enhances colors
Matte Lamination
Elegant non-reflective finish with soft feel
Soft-Touch Lamination
Velvety texture for premium tactile experience
Spot UV
Glossy coating applied to specific areas
Raised Spot UV
Textured glossy coating with 3D effect
Gold Foil Stamping
Luxurious metallic gold accents
Available Materials
Pair die cutting with the right material for your packaging.
Die Cutting FAQs
What is die cutting?
Die cutting uses custom steel tools to cut paperboard into precise shapes, enabling complex designs impossible with straight cuts.
How much do custom dies cost?
Die costs vary by size and complexity. Costs are typically amortized over production quantities.
Can dies be reused?
Yes! Quality dies last for millions of impressions and can be stored for repeat orders.
What shapes can be die cut?
Virtually any shape - curves, angles, intricate patterns, and complex structural designs.
What is the difference between die cutting and laser cutting?
Die cutting uses physical steel tools and is cost-effective at volume. Laser cutting uses light and excels for short runs and intricate details.
Ready to Add Die Cutting?
Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.